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Wire Harness Repair - 6G Celicas Forums

Topic #54817 4 posts Started by WannabeGT4
Male Non-waterproof Connectors:
http://wannabegt4.myftp.org/celica/whr/malenonw.pdf

Female Non-waterproof Connectors:
http://wannabegt4.myftp.org/celica/whr/femaleno.pdf

Connector Housings, PCB Connectors, etc.:
http://wannabegt4.myftp.org/celica/whr/housingp.pdf

Male Waterproof Connectors:
http://wannabegt4.myftp.org/celica/whr/malewate.pdf

Female Waterproof Connectors:
http://wannabegt4.myftp.org/celica/whr/femalewa.pdf

Repair Wires (With Terminal Ends)
http://wannabegt4.myftp.org/celica/whr/repairwi.pdf

These are from the 1999 Celica Factory Service Manual(BGB) wiring harness repair section. These should be similar throughout the years but I can't guarantee they are exact.

Project ST204.5 99.88946% complete...
Thanks for posting these up. Please could one of the mods link this into the appropriate sticky/howto. It would also be useful to list the manufacturers (Tyco or Sumitomo) part number where known.

Housing Tyco/Toyota cross-reference
>
CODE
>Toyota        Tyco
90980-10763    174516                (10 1.8 + 16 1.0)            Hinge Lock
90980-10764    174514                (16 1.0)                    Hinge Lock    
90980-10765    174515                (6 1.8 + 16 1.0)                Hinge Lock
90989-10789
90989-10931                        (7 large)                    Side Lock        window motor
90989-10935                        (2 large)                    Side Lock        speakers
90989-10997                        (10 large)                    Side Lock        window control (B02)
90989-10264                        (15 small)                    Side Lock        audio (A02), R
90989-11003                        (2 large)                    Side Lock        T window motor
90989-11148                        (2 large)                    Side Lock        T door marker light
90980-11390    917992                (10 1.8 + 16 1.0)            Side Lock
90980-11391    917981                (16 1.0)                    Side Lock        
90980-11392    917989                (6 1.8 + 16 1.0)                Side Lock
90980-11450                        (10 small)                    Side Lock        audio, J8 mirrors, R
90980-11531                        (12 large)                    Side Lock        door loom (A1 4)
90980-11560                        (9 large + 8 small)            Side Lock        door loom>
>

Housing Sumitomo/Toyota cross-reference
>
CODE
>Toyota        Sumitomo
90989-10798            ( 8 large)        Side Lock        audio (B1 6) Male, mates to 10799
90989-10799            ( 8 large)        Side Lock        audio (B1 6) Female, mates to 10798
90980-10801            (10 large)        Side Lock        3P Sumitomo
90980-11534            ( 9 large)        Side Lock        E16, Sumitomo, mates to 11835
90980-11835            ( 9 large)        Side Lock        E10, Sumitomo, mates to 11534>
>

We should also attempt to build a cross-reference of male housing to female housing and housing to appropriate terminals.

Terminals Tyco to suppliers cross-reference:
>
CODE
>Tyco                      RS          Series    AWG

175027-1    F (REC)    362-9367 (50)    070    20-16
175063-1    M (TAB)    362-8875 (50)    040    22-20
175062-1    F (REC)    362-8869 (50)    040    20-24
175026-1    F (REC)    362-9351 (50)    070    24-22
175029-1    M (TAB)    362-9373 (50)    070    24-22>
>

Housings Tyco to suppliers cross-reference:
>
CODE
>Tyco       Newark/Farnell
173631  11H9122>
>


Tyco Terminal Series Code to Toyota Terminal Code cross-reference:

>
CODE
>Tyco    Toyota
040    1.0 I        Hinge Lock
070    1.8 I        Hinge Lock
040    1.0 II    Side Lock
070    1.8 II    Side Lock>
>


Housing to Terminals cross-reference:
>
CODE
>Housing    Terminals
174514    16 x 040            I    Hinge Lock
174515    16 x 040, 6 x 040    I    Hinge Lock
174516    16 x 040, 10 x 070    I    Hinge Lock
917981    16 x 040            II    Side Lock
917989    16 x 040, 6 x 040    II    Side Lock
917992    16 x 040, 10 x 070    II    Side Lock>
>


See also
http://www.6gc.net/forums/index.php?showto...827&hl=tyco

This post has been edited by BloodyStupidDavey: Dec 31, 2009 - 12:55 PM

DaveyItems for sale
only

174518-7
176122-6

comes up with distributors.

This post has been edited by chengkhang: Apr 11, 2008 - 12:27 AM