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How To make a Pipe Beader for Intercooler Piping - 6G Celicas Forums

Topic #76924 17 posts Started by presure2
So for the past couple years, i've been trying to find a way to bead the ends of intercooler piping.
There are several available beaders that do an excellent job at it, but as little as I would use it, it wouldnt be worth buying one, (they are a couple hundred $$ minimum) so i've been looking around trying to find a good home method.

some guys like to weld a bead on the ends, which i dont like to do, its messy, and not very consistant.
so i kept looking around, and came across this site on the net that showed a guy who had made a beader out of a set of vice grips, an exahsut clamp, and a washer. it looked like it worked, but at the time, i didnt need it, so i didnt make one.
fast forward to now, and i wanted to bead the ends of jims intercooler piping.
i remembered that site, and went to look it up, but its no longer there.
so, i went ahead, and built one from what i remembered.

basicly, you get a set of 10" vice grips (i used a cheapo set from harbor frieght, they were under 4$), an ehxaust clamp for whatever size pipe your beading, (jims is 3", so i got a 3" clamp) and a nice heavy duty washer ( i used one that i had in my "bucket o bolts")

weld it up like this:

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you insert it into the pipe, and squeeze it like this:

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and you end up with this:

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and there you go, bead your pipes for under 10$!!

smile.gif

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered
that is badass... nice idea

Learned a lot in 10 years...I hardly log in anymore, last loginToday Sept 6 2019, and I was forced just to clarify a post. LOLIf you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in2grfe Swapped...Why I chose the 2GR, before you ask read here...A great civilization is not conquered from without until it has destroyed itself from within.@llamaraxing in Instagram is the best way to find me. I hardly log here anymore.
Nice... wish I did that with my Rx7. I just welded beads the entire way around...it looks sloppy has hell but I guess you never see them.

-93 Rx7, Turbo 6.1L v8, 725rwhp/760rwtq-95 Celica GT Rally Car - 3sge/AWD-10 F150Always buying stock wheels... PM me if interested in selling.
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QUOTE (czwalga @ Nov 30, 2010 - 10:57 AM) *
>Nice... wish I did that with my Rx7. I just welded beads the entire way around...it looks sloppy has hell but I guess you never see them.

yea, i've tried that in the past, and didnt like it exactly for the reason you discribe.

smile.gif

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered
nice manny! blown IC piping FTMFL!! will be doing this! (if i can get hold to a welding machine kindasad.gif )

QUOTE (Galcobar @ Oct 15, 2008 - 2:44 AM)You want power but have no money. That's a problem.Cheap. Reliable. Fast. Pick two.
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QUOTE (easternpiro1 @ Nov 30, 2010 - 12:49 PM) *
>nice manny! blown IC piping FTMFL!! will be doing this! (if i can get hold to a welding machine kindasad.gif )


dont buy it in those as seen on tv stores this time... lol

Manny how about a brake flare tool now...

Learned a lot in 10 years...I hardly log in anymore, last loginToday Sept 6 2019, and I was forced just to clarify a post. LOLIf you PM me and I dont respond, dont fret or cry. Im alive, better post your questions in the thread below, maybe I log back in2grfe Swapped...Why I chose the 2GR, before you ask read here...A great civilization is not conquered from without until it has destroyed itself from within.@llamaraxing in Instagram is the best way to find me. I hardly log here anymore.
thats exactly what i did for when i beaded my intercooler piping. I ended up finding that idea from a random nissan forum.

Did you grind down the washer so the edges are more of a circle shape than edged?

2nd Gen 3s-gte.... It lives!97celiman"92-gt-quit making up random acronyms that dont mean anything. the only real acronym is JDM"
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QUOTE (solidxsnake @ Nov 30, 2010 - 2:14 PM) *
>http://www.dsmtuners.com/forums/custom-fab...-bead-tool.html

That the one?

Awesome homemade tool, very creative!

ahh thats the one! for some reason the link i have dont work. lol

i didnt do anything to the washer, it was part of a double washer thingy, so i just cut off what i needed.

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered
nice! might even do a better job on aluminium pipes

2001 Celica GT-S Turbo1997 Supra TT 6speed1997 Celica 3MZ/1MZ swap1990 Celica All-Trac
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QUOTE (Smaay @ Nov 30, 2010 - 3:57 PM) *
>nice! might even do a better job on aluminium pipes

it definetly will be much easier to use and do a better job on aluminum.

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered



Worked out pretty well on my intercooler piping

This post has been edited by Stambo: Dec 1, 2010 - 11:46 AM

2nd Gen 3s-gte.... It lives!97celiman"92-gt-quit making up random acronyms that dont mean anything. the only real acronym is JDM"
yea, that looks MINT dude!
cant beat it for the price!
i definetly need to get and learn how to use a tig welder.
mig works, but tig is just sooo much cleaner.

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered
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QUOTE (presure2 @ Dec 1, 2010 - 2:24 PM) *
>yea, that looks MINT dude!
cant beat it for the price!
i definetly need to get and learn how to use a tig welder.
mig works, but tig is just sooo much cleaner.



lol get one b4 january so you can do my piping! wink.gif

then you can make a business on this stuff

st205 powered ss3 coupe
glad to see ideas like this are still kicking around on this forum...sniff...growing up...

also, @stambo-honored to be quoted in your sig. One of the most fun I ever had in a thread lol.
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QUOTE (Ted95 @ Dec 1, 2010 - 6:24 PM) *
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QUOTE (presure2 @ Dec 1, 2010 - 2:24 PM) *
>yea, that looks MINT dude!
cant beat it for the price!
i definetly need to get and learn how to use a tig welder.
mig works, but tig is just sooo much cleaner.



lol get one b4 january so you can do my piping! wink.gif

then you can make a business on this stuff

lmao.
you pay for it..it'll only be ~2k.

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered
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QUOTE (presure2 @ Dec 2, 2010 - 7:08 AM) *
>>
QUOTE (Ted95 @ Dec 1, 2010 - 6:24 PM) *
>>
QUOTE (presure2 @ Dec 1, 2010 - 2:24 PM) *
>yea, that looks MINT dude!
cant beat it for the price!
i definetly need to get and learn how to use a tig welder.
mig works, but tig is just sooo much cleaner.



lol get one b4 january so you can do my piping! wink.gif

then you can make a business on this stuff

lmao.
you pay for it..it'll only be ~2k.



haha ya i know, mad money for it. but if you really think about it you could make some good money in the long run if you made a mini business out of it. it would take time to get the tig welder cuz like you said they arent cheap lol

st205 powered ss3 coupe