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anyone taken apart the tail lights? - 6G Celicas Forums

Topic #80575 9 posts Started by match220
I'm cutting into the tails to make my custom LED light boards that I'll be replacing the stock lights with. I was wondering if anyone has taken the lens off of the lights? I see some clips that seem to have glue under them. I kinda want to sand down the inside of the lens so it's flat and then polish it so it's clear. But I don't know if it will lose the red tint, and I don't know how thin it would be after I sanded it flat.

-Jay95 GT conv. project car: Manual, Gen III 3sgte, JN pisons, Eagle rods, overbore, crank knife-edged, crank scraper, ARP head/main/flywheel, Autronic EMS, Haltech Dual Wideband O2 controller, Audi 1.8T individual coils, FMIC and SSQV BOV, 3" downpipe, 3" ultra-high-flow cat, 2.5" Borla muffler, +other01 S2000: FMIC, Haltech EMS, Haltech wideband, 570cc inj, forged pistons/rods, sleeved block, 5 angle valve job, ported and polished02 R6, all stock, except for braided stainless brake lines, frame sliders, and adjustable brake/clutch leve
i think the whole plastic is tinted, not just a layer.

stick the lights in the oven and heat then to 200 or so, the glue will get soft and u can pry off the lenses. there is one screw, though.

CAREFUL, the lense will deform at a slightly higher temp than the glue will let loose

QUOTE"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH1994 GT:V6 swap, 5speed E53 W/ LSD, All Power, now RED1995 ST:SOLD @273k miles, Auto, all power, CarPC, White1994 ST:Totaled, 5spd, all power, RedRIP 07/09/09 @ 241,8101994 Lexus LS400:This is my new DD
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QUOTE (stephen_lee @ Aug 18, 2011 - 4:09 AM) *
>i think the whole plastic is tinted, not just a layer.

stick the lights in the oven and heat then to 200 or so, the glue will get soft and u can pry off the lenses. there is one screw, though.

CAREFUL, the lense will deform at a slightly higher temp than the glue will let loose


k, I heard some lexus guys would stick their headlights in the oven to soften the glue, so that was in the back of my head. I'm not sure if I want to put my tail light in the oven though. How long do you leave it in?

My idea is to sand it and then polish it back to be clear but I don't know if I want to do that much work just for a clear lens. It's just that the lens diffusing the light takes away from the brightness of my LED bulbs.

-Jay95 GT conv. project car: Manual, Gen III 3sgte, JN pisons, Eagle rods, overbore, crank knife-edged, crank scraper, ARP head/main/flywheel, Autronic EMS, Haltech Dual Wideband O2 controller, Audi 1.8T individual coils, FMIC and SSQV BOV, 3" downpipe, 3" ultra-high-flow cat, 2.5" Borla muffler, +other01 S2000: FMIC, Haltech EMS, Haltech wideband, 570cc inj, forged pistons/rods, sleeved block, 5 angle valve job, ported and polished02 R6, all stock, except for braided stainless brake lines, frame sliders, and adjustable brake/clutch leve
i check them every few minutes. im doing the same as you

QUOTE"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH1994 GT:V6 swap, 5speed E53 W/ LSD, All Power, now RED1995 ST:SOLD @273k miles, Auto, all power, CarPC, White1994 ST:Totaled, 5spd, all power, RedRIP 07/09/09 @ 241,8101994 Lexus LS400:This is my new DD
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QUOTE (stephen_lee @ Aug 18, 2011 - 11:48 AM) *
>i check them every few minutes. im doing the same as you


what do you mean? You're making LED tail lights too? Or you are sanding/polishing the inside plastic to be smooth and clear?

-Jay95 GT conv. project car: Manual, Gen III 3sgte, JN pisons, Eagle rods, overbore, crank knife-edged, crank scraper, ARP head/main/flywheel, Autronic EMS, Haltech Dual Wideband O2 controller, Audi 1.8T individual coils, FMIC and SSQV BOV, 3" downpipe, 3" ultra-high-flow cat, 2.5" Borla muffler, +other01 S2000: FMIC, Haltech EMS, Haltech wideband, 570cc inj, forged pistons/rods, sleeved block, 5 angle valve job, ported and polished02 R6, all stock, except for braided stainless brake lines, frame sliders, and adjustable brake/clutch leve
If you're too worried about "over-cooking" your tail lights, use a heat gun. I used a heat gun before to open up my signals, so it should be the same procedure since both of the signals & tail lights are sealed in sort of the same way. It MAY take a little longer, but not much.


-Ryan
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QUOTE (match220 @ Aug 18, 2011 - 5:08 PM) *
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QUOTE (stephen_lee @ Aug 18, 2011 - 11:48 AM) *
>i check them every few minutes. im doing the same as you


what do you mean? You're making LED tail lights too? Or you are sanding/polishing the inside plastic to be smooth and clear?

LED tail lights

QUOTE"And, as always, your friendship, help, and dedication to the advancement of Texas Celica dominance is GREATLY appreciated. Thanks bro." -DEATH1994 GT:V6 swap, 5speed E53 W/ LSD, All Power, now RED1995 ST:SOLD @273k miles, Auto, all power, CarPC, White1994 ST:Totaled, 5spd, all power, RedRIP 07/09/09 @ 241,8101994 Lexus LS400:This is my new DD
heat gun or oven will work. I didn't do LEDs but i did remove the orange reflector and chrome the inside to make mine look more like aftermarket lights. My advice is be super patient and don't use anything too small to pry them apart. I started using a flatheaded screwdriver and it cause the lip I was lifting to chip in a few places. After that I slowed down, heated it some more and used a wide putty knife to pry with since it could disperse the pressure on the plastic.
I finally got up the nerve to put it in the oven. I only had it in for 5 mins at a time and I would take it out and pry. I decided to change my plans a little bit. I'm putting in yellow LEDs for the turn signals and taking out the yellow diffuser. I'm also taking out the white diffuser for the back up lights. I kinda chipped the bottom of the light even though I was being careful. It's ok though, it's small enough, and I can use super glue to put it back, it's better than not having it on. I'm borrowing a dremel from my friend when he gets off work today and I'm gonna polish the red diffuser to a clear red. I already did some of it with sandpaper and polishing compound (160 grit, to 320, to 1000, to 2000, then polish) and I can read words through it, but it still diffuses a little, so I'm doing the rest with a dremel.


-Jay95 GT conv. project car: Manual, Gen III 3sgte, JN pisons, Eagle rods, overbore, crank knife-edged, crank scraper, ARP head/main/flywheel, Autronic EMS, Haltech Dual Wideband O2 controller, Audi 1.8T individual coils, FMIC and SSQV BOV, 3" downpipe, 3" ultra-high-flow cat, 2.5" Borla muffler, +other01 S2000: FMIC, Haltech EMS, Haltech wideband, 570cc inj, forged pistons/rods, sleeved block, 5 angle valve job, ported and polished02 R6, all stock, except for braided stainless brake lines, frame sliders, and adjustable brake/clutch leve