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Custom 5SFE Intake Manifold Project - 6G Celicas Forums

Topic #93841 88 posts Started by doory100
Finally getting the intake welded together. starting to look good!!

the velocity stacks I made don't look to bad...

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
I have run into a problem. My intake fits but the plenum is right against the fire wall. I have not welded the plenum onto the intake just yet. Im wondering how far from the fire wall it needs to be? Im about 2 days from scrapping the whole intake project!!

This post has been edited by doory100: May 21, 2015 - 8:09 PM

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Depends how solid your mounts are. Get a big wad of Playdo or similar modeling clay and put a big wad on the back of the intake manifold touching the firewall with some cardboard under it (so it won't fall out) and go for a spirited drive, see how much smoosh there is and then add 20-30% to that figure and you should have a distance.

2000 Celica GTS 'slowest gts evar'1998 Mazda 626 FS-DE/CD4-E
Not sure how close yours is but this was the 3sge in my corolla, I had a rear solid poly mount and a front rubber filled poly mount. It never hit. Also you can maybe put a stopper on your motor mount if you don't want to damage the manifold or maybe change the radius slightly.

Here is my new clearance.

I'm modifying the intake and I need some thoughts
Is this to big or should I go with this ?

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Do some math on plenum volume, runner length, and the RPM you want peak power to be around.

2000 Celica GTS 'slowest gts evar'1998 Mazda 626 FS-DE/CD4-E
Went with a new plenum!! Looks awesome!

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Does it matter where the breather spout is located? Example: after or before the TB?


DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Kinda cause one provides just filtered air while the other provides vacuum.
I have found a use for it

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712


DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
I have been looking at a similar thing for my project build, but was thinking about a side feed centre feed inlet manifold.......if that makes sense, a bit like the one in this picture, but with the inlet part veering off to the passenger side.



See if I can figure out a way of doing it......need to break out the calculator.

This post has been edited by Nial: Jun 14, 2015 - 2:23 PM

My Facebook GT4 Build page.https://www.facebook.com/groups/GT4Rebuild
hopefully it will be painted by tomorrow

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
please delete this thread. the intake was a bust!!!

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
No need to delete it. How was the intake a bust? Let's keep this thread open and keep bouncing ideas around on how to improve the intake.

"Employ your time in improving yourself by other men's writings, so that you shall gain easily what others labored hard for." -Socrates. Even Socrates told us touse the search button!2006 Aston Martin V8 Vantage.1998 Celica GT-BEAMSSwapped.2022 4Runner TRD Off Road Prenium.2021 GMC Sierra AT4.
the pipe and the TB together were inches away from the distributor. It was not on the car and i forgot it was going to be there. plus it should have been closer and taller. I really wanted the 2.5" TB and the intake to work. I just dont have any time to go back to the drawing board.

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
I would still keep it in case you do have some time in the future. Its also nice to have something that only needs slight modification to have work.
Is this a waste of time or should I go for it? The runners look a bit to long! TB does not clear the firewall

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Intake is done and ready to go in tomorrow... I hope!!
Going to repaint the intake body after the Celica stencil dries.

Using this weld to add pems for the bolts. Works incredibly well.



This post has been edited by doory100: Aug 18, 2015 - 8:47 PM

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Does it run?

2000 Celica GTS 'slowest gts evar'1998 Mazda 626 FS-DE/CD4-E
Trying to figure out the vacuums hoses.. Huge cluster mess. Are there any write ups on the vacuums lined and where they go?

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Well for the engine to run you have...

Manifold vacuum:
MAP
Brake booster
Uh I think that's pretty much it to get it driving, emissions stuff can wait.

2000 Celica GTS 'slowest gts evar'1998 Mazda 626 FS-DE/CD4-E
Thanks for the info it should help. But what do I do with the stuff that I don't connect? Just cap them off?

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
For now yea, just get it up and running and see how it does. Evap and EGR can wait as they're not going to impact how it runs (technically EGR will but not in a negative way). I think there's a vacuum switch or air bypass for the power steering somewhere maybe and an AC idle up air bypass too, but I'm not 100%, those would be manifold vacuum as well I think. Should be OK without those, may notice an idle dip when the wheel is over hard turning tight or the AC kicks on.

2000 Celica GTS 'slowest gts evar'1998 Mazda 626 FS-DE/CD4-E
Thanks for the info I appreciate it.

DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Made this out of stainless steel. For my afr guage. Pretty neat!







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DOORY MCFLYhttp://www.6gc.net/forums/uploads/av-50000...time=1408581712
Looks nice, pretty close fit too!

2000 Celica GTS 'slowest gts evar'1998 Mazda 626 FS-DE/CD4-E