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My Auto to Manual Swap IS DONE - 6G Celicas Forums

Topic #36865 132 posts Started by hurley97
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QUOTE(miro1975 @ Aug 11, 2006 - 6:36 PM) [snapback]467900[/snapback]
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Great job. I did the same project. I love it. I'v got just GT shifter cabels, but they work just fine. Big difference between auto and stick. So much fun, faster and ju can do burn out if you want...( I don't do that)
Do you guys know what is a diff in pouds between auto tranny and 5 speed. I think it's pretty big.


I think around 75 lbs or so.

-Doc

-Dr Tweak, 6GC's resident engine swap wiring expert extraordinaireClick here to see my swapsdrtweak@phoenixtuning.com
yea, the auto tranny is alot heavier compared to the manual.
john, it only took 4 days because of missing and wrong parts.
in reality, i could have done the swap in a full days work. wink.gif
we broke off early on saturday cause i had already worked in the AM, so we worked a couple hrs, and called it a day so i could eat.
sunday, there really wasnt much to do other than install the clutch line, once we knew the TOB wasnt right.
monday was a dead day, we didnt touch the car.
once we got the parts on tuesday late morning, the car was back up and running in a matter of a couple hrs.
so, total time was prolly 6-8 hrs..by far no records were broken, but that wasnt the goal.
enjoying the car steff?

Former Team 5SFTE pro member ;)13.6@108MPH, 5SFTE Powered
that auto tranny is massive. I have all this room in my engine bay now...hmmm....what to do with it wink.gif

and yes, I'm enjoying the car very much! It was well worth the money and time I got to spend with you guys biggrin.gif

7A-FTE:It's not about the money.Our Beams Swap.I <3 Dustin---07/16/06
oh i realize there wasn't a speed record in pursuit. just seems like a terribly long time. i completely understand though, as 10min jobs have turned into day long jobs for me too. don't think i meant it like that. and the money, just don't spend 1k on the rear disc conversion steff. tongue.gif.

AIM==Mynzeyes
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QUOTE(hurley97 @ Aug 11, 2006 - 9:23 AM) [snapback]467822[/snapback]
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I'm just wondering if it will affect anything when I have to get the car inspected. Will it give them different info? Will it tell them its a 96 while my registration says 97, maybe they'd have a problem with that? Should I get Jeff's 97 ECU just to be sure or do you think I'll be perfectly fine? So far it's been starting/running fine... no problems, no check engine light.


Dont' worry too much about it.
There are basically 2 reasons for the different part #.
Either Toyota decided after production to change some of the programming inside, and the 97 is one of these newer ones, or Toyota decided during production [for the 97 model] to change it.

I will TRY to remember [and get a chance] to check for any TSBs on it at work tomorrow.
A day late.
Sorry.

But anyways, there are no TSBs on it.
The only other thing I can do right now is check the p#s and see if the 96 one is revised in later models.
If you still car, get me the p#.

Or not. biggrin.gif
manual is so much fun to drive how much did you spend to get it done/, my friend wants to convert his galant to a manual transmission good work though
i bet you felt like a kid in a candy store with so many skilled people helping you out haha.. id feel like a celebrity if those guys worked on my car

This post has been edited by brianforster: Aug 20, 2006 - 11:21 PM
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QUOTE(rayneezy23 @ Aug 21, 2006 - 12:08 AM) [snapback]471030[/snapback]
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manual is so much fun to drive how much did you spend to get it done/, my friend wants to convert his galant to a manual transmission good work though

in the end it cost about $1k. I bought parts here and there so it didnt seem like that much money. it was well worth it to me cause I really like my car and intend to keep it for as long as possible.

...it's so much more fun to drive and the gas mileage is soooo much better thumbsup.gif

7A-FTE:It's not about the money.Our Beams Swap.I <3 Dustin---07/16/06
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QUOTE(alltracman78 @ Aug 14, 2006 - 9:50 PM) [snapback]469049[/snapback]
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A day late.
Sorry.

But anyways, there are no TSBs on it.
The only other thing I can do right now is check the p#s and see if the 96 one is revised in later models.
If you still car, get me the p#.

Or not. biggrin.gif

thanks Jeremy.
the one thats in my car now is p# 89661-2D450
the 97 A/T ECU (from the EPC) is p# 89661-2D870
you can check if you have time/remember... no rush, everything works smile.gif

This post has been edited by hurley97: Aug 21, 2006 - 3:55 PM

7A-FTE:It's not about the money.Our Beams Swap.I <3 Dustin---07/16/06
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QUOTE(hurley97 @ Oct 2, 2006 - 10:19 PM) [snapback]486682[/snapback]
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Manual transmission (mine is a from a 95 ST)
Manual ECU (if you have OBDII get an OBDII ECU)
Shifter cables
Clutch slave cylinder (was attached to my tranny)
Clutch master cylinder (mine came from a junkyard with hard-line attached)
Clutch hard-line (from master cylinder)
Clitch rubber line (from the hard-line to slave cylinder)
Clutch pedal assembly (w/ bracket & bolts)
Brake pedal (bracket and bolts not necessary)
Motor mount (drivers side is the only one necessary, difference is in the bracket)
Flywheel (w/ 6 bolts)
Clutch (new)
Pressure plate (new)
Throwout bearing (new)
Fork (came in the tranny)
Shifter assembly (I got the TRD which came with a knob)
Shift boot (bought new OEM from dealer, about $25)
Manual shifter surround (auto shifter surround does not have the clips to hold the shift boot)
4 C clips (for shifter cables and rubber clutch line, about $0.95 each from the dealer)
Transmission fluid (Synchromesh)
Brake fluid (for clutch cylinder)
1-1/4" holesaw (makes it easier to drill the hole in the firewall for the master cylinder)


if anyone wants pictures or has any questions you can ask me, Manny (presure2), or Dustin (Batman722)


Lesbian Lova, do you have any part numbers for the things your ordered from Toyota? the cluch line and throw out bearing?
Also the shifter boot?
and is the TRD what Dustin has in the GT and ST? i remember liking that one ALOT.

I'm trying to hunt down some of these parts... i'm really sick of the auto thing and now that i have 2 cars the celica can have a little down time.

JDM Guy I will of course be asking for your help... maybe if i can get everything together we can have a "meet" my garage isn't that big but if you can do it Manny's mom's mine should work. w/e. I am assuming if i get a hold of all the parts on steff's list (thank you SO much for that list btw) we can bust this out in a day?

i'm going to have a lot of questions so bear with me. smile.gif

ps: i <3 u guys


Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
oh snap here i go with questions already:


Do i need an ECU since mine is OBD1?

What about the axels?

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
another edit: what kind of flywheel and cluch did you go with? prices and where?


Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
Hunt down a 5psd ST in a local junk yard. Which is a hard car to find. Or put up a WTB here for ST manual parts. ST to 3S swappers should have some.
You need an OBDI manual ECU. All those parts up top, I'm not sure about the axles.

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QUOTE(ILuvMyCelica95 @ Apr 25, 2007 - 1:17 PM) [snapback]550569[/snapback]
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another edit: what kind of flywheel and cluch did you go with? prices and where?


OEM replacement clutch. You should be able to score a flywheel where you get the tranny from.

I will return one day.
allrighty let the searching begin

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
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QUOTE(ILuvMyCelica95 @ Apr 25, 2007 - 1:09 PM) [snapback]550567[/snapback]
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oh snap here i go with questions already:
Do i need an ECU since mine is OBD1?

What about the axels?

you don't need a new ECU but your O/D light will be on in your dash all the time, so just pull the bulb. If you wanted you could get a 94 or 95 M/T ECU, but it won't make a diff.

your axles will work just fine. They are the same with A/T and M/T (ST).

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QUOTE(ILuvMyCelica95 @ Apr 25, 2007 - 1:17 PM) [snapback]550569[/snapback]
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another edit: what kind of flywheel and cluch did you go with? prices and where?

for you an OEM clutch would be just fine. There is someone in the FS section selling a 7a flywheel, buy it and have it resurfaced, you will need it (along with the bolts). Make sure you get a new carrier bearing from the dealer. The clutch and pressure plate you could get off ebay, but make sure you get a OEM replacement made by aisin (sp?).

my st205 swapandour Beams swap
Ok so i took steff's list and broke it down by what needs to be "found" what im getting from the dealer or new

ok so i broke the list down into what i need to "find" and what i need to get from toyota

Need to Find:
Manual transmission

Shifter cables

Clutch slave cylinder

Clutch master cylinder

Clutch hard-line

Clutch rubber line

Clutch pedal assembly (w/ bracket & bolts)

Brake pedal (bracket and bolts not necessary)

Throwout bearing

Fork


New/From Dealer:
Motor mount >>Part #?>>

Flywheel (w/ 6 bolts)

Carrier Bearing

Clutch

Pressure plate

Shifter assembly TRD? TWM SS?

Manual shifter surround (auto shifter surround does not have the clips to hold the shift boot) >>Part #?>>

4 C clips >>Part #?>>

Other:

Transmission fluid

Brake fluid

1-1/4" holesaw


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QUOTE(Batman722 @ Apr 25, 2007 - 2:54 PM) [snapback]550611[/snapback]
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QUOTE(ILuvMyCelica95 @ Apr 25, 2007 - 1:09 PM) [snapback]550567[/snapback]
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oh snap here i go with questions already:
Do i need an ECU since mine is OBD1?

What about the axels?

you don't need a new ECU but your O/D light will be on in your dash all the time, so just pull the bulb. If you wanted you could get a 94 or 95 M/T ECU, but it won't make a diff.

your axles will work just fine. They are the same with A/T and M/T (ST).

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QUOTE(ILuvMyCelica95 @ Apr 25, 2007 - 1:17 PM) [snapback]550569[/snapback]
>
another edit: what kind of flywheel and cluch did you go with? prices and where?

for you an OEM clutch would be just fine. There is someone in the FS section selling a 7a flywheel, buy it and have it resurfaced, you will need it (along with the bolts). Make sure you get a new carrier bearing from the dealer. The clutch and pressure plate you could get off ebay, but make sure you get a OEM replacement made by aisin (sp?).


Thanks Dustin smile.gif

i'll fix my list for those things

This post has been edited by ILuvMyCelica95: Apr 25, 2007 - 2:08 PM

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
Man i am the question queen

So i know i need the driver's side mount. I'm on toyota world looking for it now the one in red is what i need yes?

IPB Image

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
yes but you would also need the bracket. The auto tranny one is different than the manual tranny one. Look for someone who swapped for some ST parts, they are much cheaper used.

also, I have a list of stuff at home that would be useful to you. Leter tonight I'll PM them to you.

my st205 swapandour Beams swap
you are THE MAN chicken man! smile.gif thanks

i'm searching for used stuff now. I'll be working on this more tonight from home.

edit: i was looking in the wrong place on Toyota World
IPB Image

so then i'd need 5 and 6?

ps: i think you should just give me your St

This post has been edited by ILuvMyCelica95: Apr 25, 2007 - 3:39 PM

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
I found a brake pedal and a clutch pedal with bracket but they are from a GT... i assume this will not work?

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
They should work.

I will return one day.
:-D YAY

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
you need the clutch pedal assembly and the brake pedal rubber pad.

and yes, 5 is the mount and 6 is the bracket. Also, the rear A/T mount you can use but again you need the M/T bracket. I think it's the same story with the front, but I can't remember right now. I'm sure Steff will post up in the later tonight with more info.

my st205 swapandour Beams swap
Wow, congrats to those who have done this swap as it's one that I will probably never do as it would be horrible and I'll never buy an automatic.
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QUOTE(Batman722 @ Apr 25, 2007 - 7:34 PM) [snapback]550723[/snapback]
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you need the clutch pedal assembly and the brake pedal rubber pad.

and yes, 5 is the mount and 6 is the bracket. Also, the rear A/T mount you can use but again you need the M/T bracket. I think it's the same story with the front, but I can't remember right now. I'm sure Steff will post up in the later tonight with more info.

if you get a tranny from a junkyard the brackets will probably already be attached, mine were. if not you need both brackets...

IPB Image
these are some things I got with my tranny but you may or may not get with yours, you need to make sure you have them

circled in red are the two brackets
circled in green is the slave cylinder (you can get that new)
the blue arrow is where your reverse light plugs into... not a big deal but maybe you want to look for the plug from a manual harness. the one on your auto harness has a 3-pin connector and won't fit, on my car the wires are just cut and spliced into that. it came loose once but we and fixed it and its been just fine since, we know why that happened so wouldn't make the same mistake on your car.

you can actually get most of the parts new from Toyota for great prices, had I known I would have done that cause it may have actually been cheaper. me and Dustin made a list a while ago, he might still have it at home, he'll try and get it for you tonight or just look it up again for you.

like Dustin said, your axles will work just fine. that list I made is pretty comprehensive, I put everything on it down to the stupid C clips we had to run out and get from the dealer.
and yes, if you have all the parts we can bang it all out in a day... two at most. its real easy


I'll post up a crap load of pictures of all my parts for you in a bit...

This post has been edited by hurley97: Apr 25, 2007 - 10:42 PM

7A-FTE:It's not about the money.Our Beams Swap.I <3 Dustin---07/16/06
Need to Find:
Manual transmission

Shifter cables
IPB Image

Fork >>this also came in my tranny>>
IPB Image
(with the throw out bearings, new one on the right did not fit. came in the clutch kit from ebay. get it from the dealer)

Clutch pedal assembly (w/ bracket & bolts)
Brake pedal (bracket and bolts not necessary)
IPB Image
(with the master cylinder w/ hard line attached and half a rubber line... you need the whole rubber line btw)
^clutch pedal and bracket on the right, brake pedal and bracket on the left
clutch pedal bracket is held in by three of those nuts/bolts and one of those springs
we just took out the actual pedal part for the brake and attached it to my existing bracket
placement of the pedals is the same for GT and ST so either should be just fine
IPB Image

New/From Dealer:
Motor mount >>Part #?>>

Flywheel (w/ 6 bolts)

Carrier Bearing

Clutch

Pressure plate

Shifter assembly TRD? TWM SS? >>both Dustin's cars have 7th gen shifters. you can drive my TRD and see how you like that too before you make a decision>>
IPB Image

Clutch slave cylinder

Clutch master cylinder

Clutch hard-line

Clutch rubber line

Throwout bearing

Manual shifter surround >>Part #?>> >>Panel, Sub Assembly #58804-20180-C0.
you also need the shift boot, I don't have the part number for that but I did buy it new from the dealer for like $25
>>
IPB Image

4 C clips >>Part #?>> >>its a standard part, Dustin can get it for you>>

Other:

Transmission fluid

Brake fluid

1-1/4" holesaw >>Manny may still have the one we used for my car>>





Tina, are you coming to the RI meet?
we can show/explain everything to you then if you'd like.... anything for you my lesbian lova wink.gif

This post has been edited by hurley97: Apr 25, 2007 - 10:22 PM

7A-FTE:It's not about the money.Our Beams Swap.I <3 Dustin---07/16/06
Steff- I LOVE YOU.

Yes I am comming and i will be picking your brains at the meet.

As far as parts go I just found a GT brake pedal and clutch pedal on e-bay. Both with the brakets... neither has the bolts though. I THINK. I'll ask the guy if he can throw the bolts in there for me.

My best friend works at Autozone, so i gave him a copy of the list, Friday he's going to see what he can get new for me.

I remember when i drove dustins ST and GT i LOVE the shifter, so he has the 7th gen TRD SS? I think i'm going to go with that.

ooooo i am so excited... these parts are not as hard to find as i thought they'd be.

Steff- did i mention i <3 you? haha i doooo

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0
biggrin.gif I am excited for you! I remember not knowing if I had the right parts and nobody could tell me if what I had would work... it was not fun, so I'll do whatever I can to answer any questions you can come up with and make it as easy as possible for you.

first you need to find a tranny since it may already have a lot of parts on it. then you can post some pics of it and we can tell you exactly what you already have and what you still need.

but yeah... you can go ahead with stuff like the pedals (junkyard), master cylinder (try new), shifter cables (junkyard), shifter surround and boot (new), throwout bearing/clutch/pressure plate (new)

you may not need to worry about the nuts for the pedals too much, they're just a standard size... Toyota uses them in other places too. you do need that spring though, if it comes with the bracket it should have the spring with it too, just make sure.

Dustin's SS are just from ebay I believe. the TRD SS is completely different, feels completely different. IMO it shifts smoother, you can dive mine at the meet. if you still like his better thats actually cheaper than the TRD shifter, if you want the TRD shifter I can link you to where I got mine... I think its a little cheaper now.

7A-FTE:It's not about the money.Our Beams Swap.I <3 Dustin---07/16/06

Edit: Yes i'd like the link if you have it plz smile.gif

Edit: We have bolts- smile.gif springs- checking

Dan said he has a transmission so i'm going to try to get a pic from him. If he can't get it or w/e i'll find a junkyard, Jeff gave me a good place so i'll see what they have.

i'm trying to track down some shifter cables right now

my problem right now is that toyota world isn't working. It wont let you put items in your cart. Sooooo i may have to get a list together and just call them.

This post has been edited by ILuvMyCelica95: Apr 26, 2007 - 10:17 AM

Buy my Celica $2,500 -http://www.6gc.net/forums/index.php?showtopic=76562&st=0