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Mike's ST205 GT4 build thread - 6G Celicas Forums

Topic #65588 243 posts Started by delusionz
co2 spray is no good, some of it gets sucked into the intake, it reduces power.

the system im building has capability for water injection in the future, i dont need it just yet for the boost that i'm running at the moment.

the disco potato is a very very close match in size to the standard ct20b turbo, size wise its inbetween a ct26 and a ct20b, psi for psi it runs at a very close match for fuelling. the main difference is the ball bearing means that the turbo reaches maximum boost at the same time your foot hits the floor, this also means the turbine is still spinning freely and still making power at boost levels where a ct (or any journal bearing turbo of same size) would die off.

once i have an aftermarket ecu i will raise the boost from 1.0bar i'm running at the moment to 1.4bar with water injection as my high setting, and 1.0bar as my low setting without water

This post has been edited by delusionz: Jun 27, 2011 - 8:59 AM

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
fuel pumps shouldn't be used as water pumps, the internals of a fuel pump will corrode with water. so start planning on a pump repalcement for when this one fails. other than that, you have a great setup and intercooler spray + water injection will yield nice numbers even at 1.0 bar




Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Why would it be sucked into the intake and reduce power? the whole point would be to lower the anti-freeze to very low temps to get a good run

What I think when you think I care
Rims need a clean. tongue.gif


CO2 (Carbon dioxide) is the last thing you want going into your intake, it's a fire extinguisher

ST202 SS-II CELICA threadNew Zealand members check inSticky thread's: How to contribute and troubleshoot.
Another engine pic I have




>
QUOTE (Rusty @ Jul 15, 2011 - 7:56 PM) *
>CO2 (Carbon dioxide) is the last thing you want going into your intake, it's a fire extinguisher

Lol, That'd be awesome, extinguish my engine power.

I saw a video on youtube many years ago where they tested co2 and no2 sprays on a dyno, and with an open element filter they got gains on no2 and losses on co2 due to the engine ingesting some of this , then they tried again by running a long 3" intake pipe through a hole in the wall and mounting the air filter in another room and both got similar gains of a handful of hp


Waiting for some time with the engineer to make a proper water/ice tank for the boot, I have some real good tricks coming up that should basically freeze my intake temps lol, It'll be as bling as whats in my engine bay too... Make the car feel like it's always driving at night time wink.gif

This post has been edited by delusionz: Jul 18, 2011 - 8:51 AM

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
ROFL! i think i saw u car yesterday!!!.......around Ti Rakau dr....maybe..haha tongue.gif
nice pic on the engine bay pretty clean
just freeze ur intercooler BEFORE you race.

What I think when you think I care
@lzha: maybe...

@neon: you'll see what i have in store... biggrin.gif promise it will be good

im going +1 on the tte system

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Updates??

What I think when you think I care
That bay is inspiring.




















Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Looking good Mike. biggrin.gif

3SGE Beams VVT-i powered Celica
I was going to comment on your Faff, but then I saw silver Supra...:drool:

Good stuff guy. thumbsup.gif

'97 ST\ Eibach \ KYB \ Kenwood \ Alpine \ Cusco \ OEM+[sold 10/18]'93 MX-5LE
while engine being forged i got a chance to make some shiney bits


Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Few bits and bobs for engine build






Also have/on the way (full list)

for engine
✔ tgp full gasket set
✔tgp water pump assy
✔ tgp oil pump assy
✔tgp idler bearing
✔tgp tensioner bearing
✔tgp main tensioner
✔tgp cambelt
trd thermostat
2x trd s-type radiator caps

non toyota parts
✔je pistons 86.5mm
✔eagle rods
✔acl race bearings
✔arp main studs
✔arp head studs

for oil catch can
✔4x 999-10-D -10 male alu weld on
2m 400-10 hose
2x 403-10 90 deg hose end
2x 401-10 straight hose end
✔1x 999-06-D -6 male alu weld on
1x 401-06 straight hose end

for header tank
1x 704406FS40 xrp 40micron filter threaded body -6 an ends
1x 999-06-D -6 male alu weld on
1.5m 400-06 -6 hose
1x 950-06-04 Speedflow - Aluminium Female-Male Flare Reducer -6 to -4
2x 401-06 -6 straight hose end
1x 981604 xrp -4 to 1/8bsp straight anodize adaptor
3x 999-04-D -4 male alu weld on
.5m 400-04 -4 hose
5x 401-04 -4 straight hose end
radiator neck

for plenum
4x 381-04 Speedflow - Steel AN/JIC to Pipe Thread Adapters 1/8bspt to -4
4x 401-04 -4 straight hose end

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Builds done





Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs








Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Off the top of my head...

Forged 3SGTE block
- Decked, rebored, acid dipped, balanced
- All new genuine gasket set, tensioners, pulleys, oil and water pump
- JE pistons 86.5mm, Eagle rods, all ARP studs, ACL race bearings, Clutchmasters FX400

Rebuilt stock head - Decked, reshimmed, 3 angle valve grind, all that good stuff, just factory cams.

Tial 44mm gate, modified pipework to accomodate the Tial gate on the existing T28 manifold, Procoat black ceramic coated, internal gate filled and actuator removed, custom water header tank and oil catch tank.

Probably missing some things ...

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
thumbsup.gif congrates on the build.

Do you think you might do a wiretuck or a tubetuck in the future to tidy up the engine bay a bit more?

ST202 SS-II CELICA threadNew Zealand members check inSticky thread's: How to contribute and troubleshoot.
haha yes, it's very messy at the moment, it was all hooked up to get it running, i dont plan to keep it looking like sphagetti bolognaise no tongue.gif

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Thats very very very nice, look forward to seeing this next gt4 meet biggrin.gif
updated photo, a bit tidier now, also got a new bonnet vent shield custom made its really cool biggrin.gif maybe might give some people a few ideas i'll take a photo when its daylight.









This post has been edited by delusionz: Jul 4, 2012 - 3:00 AM

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Hi Mike,

great built, does i ask you where you connected the header tank and from where the breathing tank comes from?

greetz

KEEP COOL UNDER PRESSURE
niice stuff mike

What I think when you think I care
>
QUOTE (Sunny @ Jun 29, 2012 - 1:36 AM) *
>Hi Mike,

great built, does i ask you where you connected the header tank and from where the breathing tank comes from?

greetz


Hi Sunny, I have -4 AN welded on the top of the water outlet elbow to feed the header tank, and -6 AN return to the bottom hose. The header tank is also fed by -4 AN from the old radiator overflow. The breather tank is -10AN and the rocker cover was stripped of PCV valve and metal press-in fitting replaced by weld-in bungs. Both tanks are custom made smile.gif





Here are some pictures of the shield, it needs some bufffing and some autosol, just made of alloy







Reason for this, my manifold sits higher than the factory manifold, and the cardboard shield almost caught fire laugh.gif

+ the rain water pools up in the manifold and causes rust to it and the turbo, etc frown.gif

This post has been edited by delusionz: Jun 29, 2012 - 6:53 AM

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs
Nice shield thumbsup.gif I'd like to make something similar soon. Though I've heard multiple times that a little rain through the vent won't cause rust, I'm skeptical. Plus there's only a BEAMS under my hood, so no need for the extra ventilation. I can't say that my shield will look as nice as yours though.

"Employ your time in improving yourself by other men's writings, so that you shall gain easily what others labored hard for." -Socrates. Even Socrates told us touse the search button!2006 Aston Martin V8 Vantage.1998 Celica GT-BEAMSSwapped.2022 4Runner TRD Off Road Prenium.2021 GMC Sierra AT4.
my stainless steel mani rusted from water aswell

What I think when you think I care
It is a very simple design , I poked the grill into a piece of cardboard to get the mounting holes right and traced the outline then trimmed it back to 10mm of the mounting holes, transfer template to sheet of aluminium. Then just 2 slits in the middle, bend it back and weld 2 triangle pieces , its good to have an engineer who's good with the tig smile.gif

This post has been edited by delusionz: Jun 28, 2012 - 8:19 PM

Mike W1996 Toyota Celica ST205 GT-FOURGT2860RS turbine, TiAL mvr44, JE 86.5φ piston, Clutchmasters FX400, APEX P-FC269awhp / 273ft-lbs