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QUOTE (JohnnyGat0519 @ Jun 1, 2017 - 6:27 PM)

>So this thread is making a little service, as i am in the process of doing a 5sfte on my vert. Ubhabe read many success stories for these as well. Is it really that bad of an idea, or can it be done safety? Seems to be many that habe done it successfully
It can be done successfully but as far as time and money let me break it down:
Basics for 3sgte SwapEngine: $1100
Wiring (done by WireGap): $500
Clutch: $350
Throwout Bearing: $50
Misc Seals and timing belt: $400
Basic exhaust work (mate with stock downpipe): $150
Aftermarket Intake: $200
Intercooler and piping: $200
Blow off valve: $150
Walbro Fuel Pump: $100
Koyo 2-Row Radiator: $350
Basic Manual Boost Controller: $50
Boost Gauge: $60
Total: $3660 + OEM reliability
5sfte (cutting no corners or you will be sorry, speaking from experience)Used CT26 Turbo: $175
Rebuild of CT26: $500
Low Compression Forged Rods/Pistons (either 8.5:1 or 9:1): $900
3sgte Manifold: $150 (if you can find one)
Quality 3sgte Downpipe: $250
Basic Exhaust Work (Mate with downpipe): $150
Standalone ECU (Megasquirt): $500
AFR Gauge: $175
Oil Pressure Gauge: $60
Water Temp Gauge: $60
Boost Gauge: $60
Full 5sfe OEM Gasket Kit: $400
Oil Filter Relocation: $100
Timing Belt and Water Pump Kit: $100
Dyno Tune: $600
Bearings: $100
Block Machined and Tanked: $150
Cylinder Head resurfaced: $45
RX7 Injectors: $150
Clutch: $350
Throwout Bearing: $50
Aftermarket Intake: $200
Intercooler and piping: $200
Blow off Valve: $150
Walbro Fuel Pump: $100
Koyo 2-Row Radiator: $350
Basic Manual Boost Controller: $50
Total: $6075 + check list engine + extra time rebuilding
The numbers don't lie. I am speaking from personal experience. I spent almost 2 months working on the 5s motor to get it ready for the turbo between measuring everything and waiting for parts to get rebuilt or come back from the machine shop. Then you have to worry about break in time and getting it a tune. Oh and by the way I could not find a base map for this build for the ECU so you are doing trial and error to set up a basic ECU map on a fresh motor just to get it to start. All of this is assuming you do not have a California emission motor, if you do, you will need a federal emissions cylinder head which could cost an extra $250-300 rebuilt. Unless you want to chance a fuel leak (and fire), you need a federal cylinder head so the injectors seat properly.
As for the 3sgte, once I got the wiring harness back which took about 3 weeks, I had the motor in and running (OEM ECU, no tuning required) in a weekend plus I was able to part out the 5s parts I did not need for some additional cash back. Then if you want to spend more money on the 3sgte there is a better aftermarket for it out there.
But comparing power Output let's take a look:Stock 4th Gen 3sgte (13 psi, 91 Octane Fuel): 260 hp (stock numbers)
Cut no corners 5sfte (13 psi, 91 Octane Fuel): 229 hp (estimated from previous people's builds)
So you may argue, the 260 hp is at the crank not at the wheels so let's say there is the standard 15% drive loss to the 3s, that still is 221 hp. So you have paid almost $3K more for 8 more horsepower and way less reliability or aftermarket support.
But lets say you want more horsepower, both motors are running turbos that can be upgraded with billet wheels for more power or switched over to a T3/4 turbo. The catch is that if you want to upgrade the camshafts for a better torque curve the 5s has to get the existing cams reground which cost $800-900. I put BC cams in my motor for $560 plus $45 to have them machined for a cam sensor tooth.
The take away from my story is not to do a 5sfte but just beware and be prepared for challenges and extra cost. The only down side to a 3s swap is making sure you have a healthy used motor (again speaking from experience). If I had the knowledge I have now back then, I would have went 3sgte from the start. Plus, this was just not me with these problems, I have a friend who was doing a 5sfte build (forged rods and pistons) on a 5th gen Celica the same time I was and he ran into a lot of the same problems and now he has put a 2nd gen 3sgte in his car.
This post has been edited by HardHead93: Jun 3, 2017 - 9:33 PM